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INTERVIEW: VENU
SRINIVASAN, CEO, SUNDARAM-CLAYTON
"Excellence is a moving
target" When
you have just won the business equivalent of the Nobel, the Booker, the Oscar, and the
Olympics rolled into one, you could justifiably feel proud. But 45-year-old Venu
Srinivasan, the CEO of the Rs 140-crore Sundaram-Clayton-India's and non-Japan Asia's
first-ever winner of the Deming Application Prize For Overseas Companies-still view the
summit as a destination to be reached, not a peak already conquered. His company may have
won the globe's benchmark award for total quality, but Srinivasan remains fixated on being
the best in the world-and not just the best on quality parameters.
Although it is team-driven, Sundaram-Clayton's total
quality odyssey gets its fuel from Srinivasan's relentless and compulsive obsession with
excellence. Exuding tenacity, the engineering graduate from Madras (Class Of '74) is
uncompromising once he is convinced about the need for doing something his way. Says the
man who cannot tolerate a scrap of dirt on his factory floor, and will clear it away
himself: "I am not a great manager. I only know how to give orders, and get things
don." If these orders do not often materialise, it is because he has delegated the
running of the company to Sundaram-Clayton's President, C. Narasimha, and gets involved
only when policy-decisions have to be taken-or workers have to be hired.
When it comes to quality, though, Srinivasan's hands-off
approach is shouldered aside by a manic zeal that will accept nothing but perfection.
Managers making presentations with slides where the text wasn't readable recall ruefully
how Srinivasan turned the session into an interactive one to deplore the lack of attention
to detail. His principle is simple: quality must be omnipresent. And being the CEO of not
one, but two companies-the other being the Rs 1,039.50-crore TVS-Suzuki, which will soon
make its own bid for the Deming Prize-had doubled his attention to quality. Exactly 7 days
before jetting off to Tokyo to receive the Deming Prize, Srinivasan revealed to BT's R. Sridharan the inside story his company's
journey to the award-and the road ahead. The view from the top of the world:
Mr Srinivasan, our congratulations on
Sundaram-Clayton's remarkable achievement of winning the Deming Prize. We are thrilled by
the fact that an Indian company has shown that it too can be world-class. How do you feel
now that your processes have received the top-most recognition for total quality in the
world?
Afraid. Because the expectations--from your customers, and
from everybody in the industry--go up. Everybody thinks you are a superman whereas you are
just a hard-working, diligent, good-value company. Everybody thinks that you are a Deming
Prize-winner, and so you must be capable of miracles. But we are no miracle-men. Even
Deming said that only the processes in your company can take you to world-class levels.
But winning the Deming Prize does not mean that your present benchmarks are
world-class--either in terms of productivity or quality
But you must be proud of being a TQM pioneer. After
all, you started working on total quality in the mid-1980s, well before the first
companies in the country did. How were you able to identify the need for total quality,
and push ahead to achieve it?
When you have worked in a family like the one that runs the
TVS Group, when you have worked with a set of extraordinary uncles, when you have grown up
with stories of excellence, you just try and match those standards. Even when I was doing
my MBA at Purdue University (US), I tried to link whatever I was learning with the value
systems of excellence, and to figure out how it could be linked to our businesses to
achieve excellence. If it is not excellence, it is not TVS. I have been brought up with so
much of this that there is just one way of doing things. In TVS, the system is even more
sacred than the owners. The organisation is sacred, and its values are sacred.
This is the question your peers must be waiting for
an answer to. What exactly is Sundaram-Clayton's definition of total quality?
Quality is a multi-faceted body and, in some ways, is like
the story of the blind men and the elephant. It means different things to different
people, and there is no one definition. However, in the context of total quality control
(TQC), what total quality means is trying to achieve excellence in everything you do. To
me, that's the ultimate definition of quality. Because quality is difficult to define,
people find it difficult to implement. It has to be supported by an excellent human
resources package for communication, motivation, and the development of people who, then,
take ownership of quality and everything that is done and, only then do you try to
implement quality in all activities.
The Japanese gave total quality, as we know it today,
to the world. Is that what made you opt for the Japanese model of TQM?
India's industrial history in a competitive environment is
just 10 years old. For 30 years--from 1960 to 1990--we had a system where you totalled
your costs, and added your margins to determine your selling-price to the consumer. For 30
years, people did not have to manage costs or quality. There were no imports, and no
competition thanks to licensing. So, how did you build your own system of excellence? How
could you build a framework to hold your own processes of excellence? For that, we needed
a structure. And we found that structure in Japan.
We found that TQC had a structure which, in many ways,
resembled the way TVS was run in the 1940s and the 1950s. For instance, we had
zero-breakdowns of TVS buses in the 1950s. Every TVS bus was on time, to the minute; there
was complete ownership by the employees. So, you can imagine the kind of values that the
management had inculcated in its people; everybody worried everything. Now, all that I
have seen in TVS is excellence, right from the time I used to work as an assistant
mechanic during my summer holidays when I was in college. The only other place where I
could see excellence organised the way it was in TVS was in Japan.
Secondly, Asian values have a certain commonality across
countries in the way respect is accorded to elders and to authority. The American system
is more of a fraternal quality system. And, in many ways, the Asian way of looking at
people is also different. That's why I thought we could adopt the Japanese way more easily
because of these cultural factors. And because of the fact that codified rules were
available in Japanese TQC. Whereas, in the US, each company had its own code, and nobody
would be willing to share them. So, we would have had to go around getting it in bits and
pieces. It would take longer than we could afford if we had chosen the American approach.
As it is, even Japanese TQC has taken us 10 years to get to where we are today.
That brings us to the central issue: how is Japanese
TQC different from other forms of quality management?
The biggest misconception that people have about TQC is that
it is about product quality. It is not. It is about the quality of all the business
processes--and not just about the quality of the product. That's why I prefer to call it
TQC--and not TQM--because TQC is the old Japanese way of involving everybody in quality.
From the moment you step into the plant, everything must be right: the grass must be cut
properly, the canteen floor must be cleaned properly TQC is an all-round excellence
effort, and is not about one aspect of the company.
One person who has been closely associated with your
quality journey is Yoshikasu Tsuda. In fact, you refer to him as Sundaram-Clayton's guru.
What exactly has he done for your company?
As soon as I met Professors Tsuda, and Y. Washio--who is no
more--I told them: "You are our gurus. You are not our teachers, you are not our
consultants. We will deal with you in the traditional Indian, or Asian, way of doing what
the guru says. Even if we don't like or agree with what you are saying, we will go ahead
and do it." Rather than argue with our gurus, we did just as they said. And, if there
was a problem, we went back and told them: "Look, we did what you told us to do, but
there is a problem." I think that's the reason why the Japanese like working with us.
Usually, Indians love to get into intellectual arguments--why this will work, why that
won't. But we never let that happen at Sundaram-Clayton. If Professor Tsuda said
something, we just did it.
Initially, there was a lot of unhappiness about it. But when
the professors saw that we were committed and doing what they told us, they also started
giving us the leeway to do it our way. Others helped us too. For example, when it came to
technology, product technology, business strategies, and human resources, we took help
from the University of Warwick's S.K. Bhattacharya, S. Ramachander of the Academy for
Management Excellence helped us with marketing. But full credit goes to Professors Tsuda
and Washio. They worked with us directly.
Did you find TQC a little alien to the Indian
context? Should an Indian company build its own set of quality practices around the
concepts of TQC?
That's another thing Professor Tsuda asked me some time ago.
He said: "It is fine that you have adopted TQC. But, ultimately, you must have a
Sundaram-Clayton Way the TVS Way. You can always incorporate the elements and principles
of TQC, but your company has a history, a culture, values You have to ensure that your
system incorporates those. It cannot be the Toyota Way. Toyota is a different company, it
is a different way You may start with Japanese TQC but, at the end of the day, there has
to be an Indian-ness, a Sundaram-Clayton-ness, and, most important, a TVS-ness in it for
it to succeed, and for your people to own it internally"
What, then, is the Sundaram-Clayton Way of total
quality that you went on to craft?
I don't think I'm the only one who can answer that question.
You have to ask the people who work on the shopfloor, because they will give you a better
answer than I can. But I can relate one incident that brings out the TVS Way. I happened
to meet a retired chairman of Cochin Refineries on board a flight recently. Apparently, as
a young boy, this gentleman used to take the TVS bus to go to school. One day, the bus was
late by 5 minutes because the conductor overslept. Enraged, one of the passengers slapped
the conductor. When a few other passengers chided the angry person for having hit the
conductor, they were surprised to find the conductor himself intervening, saying that he
deserved the slap he got. For, he had brought disrepute to the TVS name. Now, what is this
if not ownership of quality?
Now that you have won the Deming Prize, does
Sundaram-Clayton consider itself world-class?
Everybody will now have high expectations of
Sundaram-Clayton, and we have to be very careful in meeting those expectations. We know
that what we have on our head is not a crown, but a big boulder called the Deming Prize.
But there's a long, long way to go before we can attain the international benchmarks of
quality. For instance, we have to reach a defects standard of 60 parts per million (PPM)
at the customer-end, which is the Japanese average. How do you get there? Today, we are
doing 5,000 PPM at our end. That figure has to come down to 150 if I have to deliver 60 to
my customer. So, there are a lot of gaps. In terms of productivity per employee, we are,
probably, half the world average. Many of our business processes, like after-sales service
and customer-satisfaction management, are not strictly world-class. But we have put in
practices, we are working on it, and we'll get there
Winning the Deming Prize actually creates expectations which
are beyond your present abilities. Internally, we are very pleased. It's like giving birth
to a child. No matter how great the labour-pain, once the child is born, it is pure joy.
But everybody equally realises that there is a long way to go. Excellence is a moving
target. Somebody defines excellence and, within 2 years, somebody else has redefined it by
moving its horizon. Excellence is something you have to strive for every day. The moment
you stand still, you have lost it.
What are the essential characteristics of the
world-class company that Sundaram-Clayton would like to be?
There are 3 things that I would look for. One is customer
satisfaction. If you are not customer-focused, you cannot be world-class. I don't know any
company which ignores its customers and is still world-class. You have to think of the
customer as God. The second factor is people. Without people, you cannot achieve anything.
If your customers have to be happy, it is your people who have to make them feel that way.
The third element is technology. Fundamental to any world-class company, of course, are
management vision, goals, and values. It is these that ultimately drive TQC. Customer
satisfaction, people development, technology development all these are driven because
there is a top management that has vision, that has goals--including intermediate
goals--and has values.
Any company which does not have values will not live long or
make a mark in history. Companies without values are like footprints in the sand; they get
washed away with the next wave. One of the reasons why we succeeded is that we are a
values-driven company. We deeply believe in our values, and it is this conviction which
gives you the strength to fight adversity. In 1991, when we had the labour conflict at
TVS-Suzuki, there was a lot of vandalism. There was a lock-out in the company, and we were
on the verge of ending up at the Board For Industrial & Finance Reconstruction. People
said that we should open up and make peace with the trouble-makers. I said that I don't
mind if there is no capital left in the company, but I am not going to compromise with the
way TVS manages its business, which is through good values and good industrial relations.
And if there was going to be a group of vandals who wanted to wreck the company, we would
rather close down than make peace. You cannot compromise on values and still attain
long-term success.
How have you been able to create this sense of
ownership? Is it your company's people-orientation that is responsible for this ownership?
The elephant succeeds because it has a long trunk, right? If
only one facet of quality could achieve business success, many more people would be
successful. The real reason it is difficult to compete with TQC companies is that they
have many facets where they are very good. And there are a few key areas where they are
excellent. So, you have to achieve that all-round level, and that is what quality and
ownership is all about. It is true that we are people-oriented and that we spend a lot of
time training our people, but that's only one aspect. The technology, the manufacturing
processes, the customer-orientation all are equally important.
Looking after people is fundamental because your suppliers
are people, your employees are people, and your customers are people. If you don't have a
people-orientation, you'd better get out of business and do something else. There has been
a tremendous amount of commitment from the top--starting from my grandfather, through my
uncles, who had a single-minded vision of quality--which was driven and handed down the
generations that you stand for quality, that TVS stands for quality. It is this that has
driven us to do this kind of thing.
How does it help to have a target like winning the
Deming Prize when you are trying to galvanise an entire organisation?
In fact, that's one of the questions that Professor Tsuda
asked me. He wanted to know what value I thought the Deming Prize would add to
Sundaram-Clayton. I told him that I thought that the Prize would tell our people that they
have achieved something. And that sense of achievement is important because I know that
while the company is continuously moving in the right direction, people need to know that;
they need to take home that message. The Deming Prize has brought kudos to each employee
who has put in 10 years of hard work. He can go back and tell his family: "You've
been wondering why I've been away day and night working for the company, but now you know.
We are a company of a different quality. We are up there. We are the elite."
Is that why you are taking the president and general
secretary, as well as the past three presidents of the Sundaram-Clayton workers' union,
along with you to Tokyo to receive the Deming Prize?
My father used to tell me: "You take care of your
workers, and your workers will take care of you." For the past 10 years, everybody
has put in a lot of hard work. Without them, this wouldn't have been possible. It's a
company-wide effort; it's not just a management effort.
Deming Prize-winners often gun for the Japan Quality
Award. Is Sundaram-Clayton going to aim for that next?
We may. But let me tell you something: winning awards is not
our objective. The Deming Prize was not an objective, the Japan Quality Award is not an
objective. I do not know whether we will apply for it nor am I saying that we will not
apply. But the point is, the medals are not the goal. The Japan Quality Award does not
improve your profits; it is the processes that you put in place in the course of applying
for it that make your company's profitability, capability, marketshare, and volumes grow.
So, we must never lose sight of the real objective.
But in terms of recharging the organisation to catch
the moving target of excellence that you spoke of, isn't it important to set fresh goals?
Yes, a new goal like the Japan Quality Award is important.
But once an organisation reaches a certain level of quality commitment, it then becomes an
internally-fired thing. And Sundaram-Clayton, even without the Japan Quality Award target,
will continue to move on the TQC front. It's like the starter on a car: you need it to
start the car, but you don't need it once the engine is running. Similarly, the Deming
Prize is a starter-mechanism--the ignition for the jet-plane.
Do you expect Sundaram-Clayton's remarkable
achievement to trigger off a new total quality revolution in corporate India?
I honestly don't know. You can only deal with your microcosm.
I am not a preacher, I am not a person who is going to create a quality wave in India. I
have no such delusions. If everybody tried to improve the microcosm in which they operate,
the country would be a better place
But, obviously, you will spread the movement within
your group
Definitely. TVS-Suzuki has been practising it for the last 6
years, TVS Electronics has also been practising it for the same duration. We'll all get
there. Whether we get the Deming Prize today or tomorrow--or don't get it at all--is not
the issue. They will all practice TQC in the same TVS Way; at least, the part of TVS that
I manage. This is the way we have defined it.
How did Sundaram-Clayton manage to stay focused on
TQC and the Deming Prize for as long as 10 years while companies around you chose other
routes to quality?
That's one of the reasons why we got out of the TQM movement
of the Confederation of Indian Industry (CII) although we were one of its early members.
They started going to the American Malcolm Baldridge Award and the European Federation of
Quality Award--and they lost their way. For about 5 years, they did not know where they
were going. Now, they have settled on the European Federation of Quality Model, and on
Professor Tsuda as the counsellor for the Japanese model. It is only in the past year that
we have started getting back to the CII movement since Professor Tsuda is also working
with them. We have only one way. We have always stood for that. In fact, we have been
faulted for being inward-looking, and not being part of the greater macrocosm of
industrial society. But we are like that. If we believe in something, we continue to do
that.
Mr Srinivasan, thank you very much for your time. We
sincerely hope that, despite your modesty, your success in winning the Deming Prize this
year does trigger off a much-needed total quality revolution in corporate India. |